Electronic Overmolding Services

Ellsworth Adhesives provides low pressure molding contract manufacturing services combining the superior performance of Henkel Technomelt, formerly branded as Macromelt, thermoplastic encapsulants with the versatility of a Moldman Systems LLC low pressure injection molding system.

If you need additional information about Technomelt or details on our Contract Molding Services, please submit your question and contact information here.

Moldman Systems
 
Henkel Loctite - Technomelt Brochure  
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Technomelt Encapsulants

Typical Applications: 

  • Encapsulation of Connectors
    • To protect against heat, water, dust
    • To obtain strain relief
     
  • Grommets / Sockets
    • To obtain strain relief
    • To fix molded part in correct position
     
  • Encapsulation of Electronic Devices
    • To protect against heat, water, dust
     

Technical Features: 

  • Low Pressure
    • Injection pressure between 2 and 40 bar
    • No damage of electronic parts
    • Molds can be made of aluminum (low costs)
     
  • Adhesive
    • To manufacture electrical devices which are water tight
    • To fix molded part in correct position
    • To obtain strain relief on cables
    • Products based on natural raw materials – environmentally compatible
     
  • Injection Molding
    • Cycle times typically between 10 and 50 seconds
    • Allows higher output than with casting applications
    • Clean and simple to use process
     

Moldman Systems LLC

Moldman Systems are ideal for low to high volume production quantities. They are automated single station Low Pressure Molding machines that are equipped with a pressure control system. This system controls volume and pressure independent of each other providing the flexibility to over-mold complex circuit boards and connectors.

Cooled mold platens eliminate hoses to the moldset providing easy access for loading and unloading molded components.

Moldman Systems are designed exclusively for Low Pressure Molding. They are integrated, purpose built LPM machines, designed without maintenance intensive items.

  • No heated hoses
  • No exposed heated joints
  • No exposed moving injection nozzles